Custom Foam Inserts Manufacturer for Box Packaging

A Brand of Amaron Industries. 40+ Years of Expertise in Manufacturing Custom Foam Inserts, Foam Packaging Solutions, and DIY Foam Case Inserts

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Transform Your Box Packaging with Our Custom Foam Parts

We create custom lightweight, impact-absorbing foam inserts that enhance product presentation and ensure maximum safety. Submit your design today, and let us provide tailored foam solutions to meet your unique packaging needs.

An open black box with a foam insert. Inside, there are several small objects, including a rectangular device and a silver cube, neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

As a leading manufacturing company in United States, Amaron Industries LLC, the parent company of Custom Foam Parts, brings over 40+ years of experience in creating innovative and effective custom foam packaging solutions for your business.

Whether you need custom cut foam inserts, foam inserts for product packaging, custom foam inserts for tool boxes, or replacement foam inserts for protective cases, we have the expertise to meet your needs. When it comes to custom foam products, choose the manufacturer with decades of experience. We can handle any quantity efficiently with great quality and professionalism. No matter the size of your order, you can count on us to get it done right with care and professionalism.

Submit Your Custom Design to Get Quote

Industries We Serve

Find the perfect packaging solutions tailored to your industry niche.

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Electronics

An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.

Weapons

A collection of custom foam inserts in different colors and sizes, designed to securely hold various products. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items like cosmetics, watches, and other small objects.

Bottle

A collection of custom foam inserts in various colors and sizes, designed to securely hold cosmetic products like lipstick, foundation, and serum. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products.

Cosmetics

Two custom foam inserts, one white and one black, designed to hold small items like vials and capsules. The white insert is placed inside a white box, while the black insert is on its own. Both inserts have various cutouts to securely hold the items.

Medical

A close-up of a foam insert with various small parts. The insert has multiple compartments, each holding a different component. The parts are mostly black and gray, with a few blue ones. The insert is half pink and half gray.

Automotive

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Tech

Three foam inserts with various cutouts to hold small items. The inserts are brown and are sitting on a colorful, reflective surface.

Top-Notch Packaging Production!

Whether you need custom cut foam inserts, foam inserts for product packaging, custom foam inserts for tool boxes, or replacement foam inserts for protective cases, we have the expertise to meet your needs.

Get a Customized Quote Now →

Best Custom Foam Box Inserts for Shipping & Packaging: Here’s Why You Should Choose Us!

We provide a comprehensive range of custom foam inserts and packaging solutions tailored for shipping and protection.

Custom Sizing

Our Custom foam inserts are available in various sizes and shapes to perfectly fit your products.

Multi Packaging Options

Choose from a variety of packaging solutions to meet your specific shipping needs.

Managed Manufacturing

Our streamlined manufacturing process ensures high-quality production and timely delivery.

Hassle-Free Process

We simplify the ordering process, making it easy for you to get the custom solutions you need.

Our Promise

We are committed to providing superior quality and exceptional service for all your custom foam packaging needs.

Types of Foam Materials for Custom Inserts and Packaging

Polyethylene (PE) Foam
Polyurethane (PU) Foam
Memory Foam
Expanded Polystyrene (EPS)
Cross-Linked PE Foam
We manufacture foam inserts for all kinds of box packaging. Discuss your custom design and foam requirements.

Let Our Custom Foam Inserts Help Protect Your Assets.

Submit Your Custom DesiGn
A collection of green foam inserts in various shades, designed to hold different products. The inserts have cutouts to securely hold bottles and other items. The inserts are arranged on a light green surface.

How it Works?

Consultation

Start with a consultation where we discuss your project requirements and objectives.

Design & Prototype

Our team will create a design and prototype based on your specifications for your approval.

Production

Upon approval, we move into production while maintaining strict quality control throughout the process.

Timely Delivery

We ensure that your custom foam inserts are delivered on time, ready for use.

Key Features

  • ➚Precision Engineering: Advanced cutting techniques guarantee exact dimensions and a flawless fit for each product.
  • ➚Eco-Conscious Materials: Sustainable foam choices offer effective protection with reduced environmental impact.
  • ➚Lightweight & Durable: Our foam is light yet sturdy, providing superior protection without added bulk.
  • ➚Shock Absorption: High-quality foam absorbs impact to keep products safe during transit.
  • ➚Customizable Designs: Foam inserts can be tailored to fit any product shape and size.
  • ➚Moisture Resistance: Protects products from moisture, ensuring they stay dry and secure.

Some of Our Custom Foam Inserts For Packaging

From electronics to retail products, our custom foam inserts are designed to meet the unique packaging needs of various industries, ensuring maximum protection and a perfect fit

A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
White Foam Packaging with Rectangular Cutouts
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
Black Hard Case with Foam Insert for a Firearm
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
Pink Foam Packaging with Multiple Compartments
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Custom Foam Inserts for Cosmetic Packaging
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
Foam Packaging Samples
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
Custom Foam Inserts for Medical Products
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Foam Corner Protector
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
Custom Foam Inserts for Product Packaging
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
EPE Foam Packaging with Cutouts
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
Custom Foam Inserts for Perfumes
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
Custom Foam Packaging for Electronic Device
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
Eco-friendly Packaging with Foam Insert
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Black Foam Packaging with Cutouts
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.
Acoustic Foam Panels
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.

What do our customers say?

Request a Quote

Ready to enhance your packaging with our custom foam parts? Contact us today for a free quote. Our expert team is here to help you find the perfect solution tailored to your needs.

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Frequently Asked Questions

1. What types of custom foam products can you manufacture?

Custom Foam Parts can manufacture a wide range of custom foam products tailored to your needs. You just need to submit your design and we can deliver any custom shape in any quantity.

2. How do you ensure effective protection for products?

We conduct extensive testing and design custom foam environments to protect your items from shock and impact, selecting suitable containers for integrated packaging.

3. What’s the turnaround time, and can you handle rush orders?

Turnaround time varies by order complexity and quantity. We offer Rapid Response for rush orders, aiming to meet your deadlines. Contact us for specifics.

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