Custom Foam Inserts For Packaging

40+ years of expertise in custom foam inserts for packaging and DIY foam case inserts.

Looking for custom foam inserts that fit your products perfectly and ensure maximum protection? You’ve come to the right place!

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Transform Your Box Packaging with Our Custom Foam Parts

We create custom lightweight, impact-absorbing custom foam inserts that enhance product presentation and ensure maximum safety. Submit your design today, and let us provide tailored foam solutions to meet your unique packaging needs.

An open black box with a foam insert. Inside, there are several small objects, including a rectangular device and a silver cube, neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Impress Your Customers and Protect Your Products with Perfect-Fit Foam Inserts

Our custom foam packaging inserts are expertly designed for precision and durability, ensuring your products stay protected while looking their best. As trusted foam manufacturers, we deliver high-quality, damage-resistant foam that enhances customer satisfaction and strengthens your brand’s image.

Whether you’re shipping fragile electronics, delicate medical tools, or premium items, our custom foam case inserts provide unmatched protection and a sleek presentation.

Submit Your Custom Design to Get Quote

Custom Foam Inserts: Designed for Your Industry

Our custom foam inserts are tailored to offer protection, stability, and safety across various industries. With over 40 years of experience, we specialize in creating foam solutions for every sector, ensuring your products remain intact during storage, shipping, and handling.

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Electronics & Aerospace

Designed for shock absorption and static protection, we use anti-static and ESD foam to keep equipment safe during transport.

An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.

Weapons

Protect high-value and delicate weapon components with custom foam parts designed for extreme durability and safety during transport.

A collection of custom foam inserts in different colors and sizes, designed to securely hold various products. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items like cosmetics, watches, and other small objects.

Food & Beverage

From fragile bottles to specialty items, our foam inserts for packaging help ensure the safe and efficient delivery of food and beverages.

A collection of custom foam inserts in various colors and sizes, designed to securely hold cosmetic products like lipstick, foundation, and serum. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products.

Retail & Consumer Products

Keep consumer electronics and luxury goods protected with tailored custom foam inserts that ensure safe transit and pristine presentation.

A blue foam insert with custom cutouts for packaging delicate medical devices.

Medical Devices

Safeguard sensitive medical tools like monitors, sensors, and diagnostics with our durable custom foam packaging inserts, ensuring secure and damage-free transit.

A close-up of a foam insert with various small parts. The insert has multiple compartments, each holding a different component. The parts are mostly black and gray, with a few blue ones. The insert is half pink and half gray.

Automotive & Motorsports

We ensure shock-absorbing protection with custom foam inserts for automotive parts and motorsport gear, preventing movement and damage during shipping and storage.

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Tech

Store and ship tech parts with custom foam inserts that provide structural support and protection against bumps and damage.

An orange foam insert with custom cutouts for packaging tools.

Industrial & Hand Tools

From machinery to tools, our foam inserts for boxes offer vibration resistance and secure placement, ensuring safe transport of industrial equipment.

A black foam insert with custom cutouts for packaging different items.

Sales & Marketing Kits

Organize and protect promotional materials, gadgets, and branded items with our custom foam inserts, delivering a professional presentation and damage-free shipping.

A white foam insert with custom cutouts for packaging wine bottles.

Wine Inserts

Prevent breakage of delicate wine bottles with our custom cut foam inserts, ideal for shipping and retail displays to ensure safe delivery.

A black foam insert with custom cutouts for packaging a drone.

Consumer Electronics

Secure gaming consoles, headphones, and everyday electronics with our snug foam inserts, preventing movement and damage during storage and transit.

Close-up of a precision-cut foam insert for tech device packaging.

Energy Storage Systems

Protect batteries and energy storage devices with impact-resistant custom foam inserts, ensuring safe handling and transport.

Let Us Solve Your Packaging Challenges

Worried about product protection?

We design foam inserts to safeguard fragile electronics, medical devices, and other valuables, reducing transit damage and giving you confidence.

Need custom-fit foam inserts?

No more generic packaging. Our foam inserts are tailored to match your product’s exact shape and size for a snug, secure fit.

Tired of slow and complex packaging?

Simplify your workflow with custom foam inserts. Our easy-to-use solutions streamline the packing process, saving you time, improving efficiency, and reducing packing errors.

Looking for eco-friendly solutions?

Our sustainable materials offer protection while minimizing environmental impact.

Custom foam packaging solution with unique shapes for secure product protection.
A black foam insert with intricate cutouts for product packaging.

Your Trusted Custom Foam Insert Manufacturer in the USA!

A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.

With over 40 years of experience, we have built a solid reputation as trusted custom foam manufacturers and foam suppliers in the USA. Our expertise spans a wide range of industries, including electronics, automotive, healthcare, and luxury packaging.

We understand the challenges businesses face when securing products for shipment, and our custom foam inserts are designed to provide the perfect fit for your items, ensuring their safety during transport. Specializing in precision-engineered foam inserts, we deliver tailored solutions that meet the exact dimensions of your products.

Whether you’re shipping delicate electronics, medical devices, or high-end merchandise, we guarantee secure and reliable protection. With decades of experience and a commitment to quality, we’re your trusted partner for all your custom foam needs.

Craft Your Unique Foam Packaging Insert

Make your packaging stand out with custom foam inserts that are as unique as your product. Explore our materials and finishes below:

  • Polyurethane (PU): Lightweight and flexible for general use.
  • Expanded Polyethylene (EPE): Recyclable and durable, providing excellent protection.
  • EVA Foam: High-density for enhanced cushioning and support, ideal for fragile or luxury items.
  • ESD Foam: Anti-static foam, perfect for electronics and sensitive components.
  • Flocking: Soft velvety finish for a premium feel.
  • Paperboard Lamination: Adds extra durability with a smooth, printed surface.
  • Recyclable & Biodegradable Options: Eco-friendly materials to reduce your environmental footprint.
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
Three foam inserts with various cutouts to hold small items. The inserts are brown and are sitting on a colorful, reflective surface.

Top-Notch Packaging Production!

Whether you need custom cut foam inserts, foam inserts for product packaging, custom foam inserts for tool boxes, or replacement foam inserts for protective cases, we have the expertise to meet your needs.

Get a Quote Now

Why Choose Us!

We provide a comprehensive range of custom foam inserts and packaging solutions tailored for shipping and protection.

Custom Fit

Our foam inserts are precisely crafted to fit your products, providing maximum protection during shipping and storage.

Premium Materials

We use top-quality custom foam inserts including ESD and anti-static foams to safeguard your electronics from damage.

Fast & Efficient Manufacturing

With advanced techniques, we ensure quick turnarounds and competitive prices.

Eco-Friendly Option

Our sustainable packaging materials help reduce your environmental footprint.

Your Satisfaction is Our Priority

We offer personalized service to meet your specific needs

Custom Foam Parts for Every Need

Our custom foam parts provide the perfect solution for protecting your products, no matter the challenge. With tailored foam inserts, your items are securely cushioned and presented in style.

Expert Support

Our team of specialists is ready to assist you in selecting the ideal foam solution for your products. Whether you’re looking for foam inserts for fragile items or need custom packaging for shipping.

End-to-End Solutions

From design to delivery, we manage the entire process. Our team ensures that your custom foam parts are manufactured to perfection and delivered on time.

Custom Sizing

Fully control the size and fit of your foam parts. Tailored to match your product’s shape and size, ensuring a snug and secure fit.

Our Promise

We’re committed to providing the highest quality custom foam parts. Every part is carefully crafted to guarantee the protection and presentation your products deserve.

Wide Range of Materials

We offer a variety of materials, including Polyurethane (PU), EPE, EVA, and ESD foam—each designed to meet the specific needs of your products.

Professional Design Services

Our expert design team can assist in creating foam parts that elevate both the safety and appearance of your products, ensuring a flawless unboxing experience.

Managed Manufacturing

We handle the production process from start to finish. Our stringent quality control measures ensure your foam parts meet the highest standards.

Seamless Logistics

Trust us to manage the logistics of delivering your custom foam parts. We ensure quick turnaround times and cost-effective shipping.

Sustainability

We offer eco-friendly options that allow you to reduce your environmental impact while maintaining the quality and performance of your foam parts.

Rigorous Proofing

Every custom foam part undergoes a meticulous proofing process before production. We ensure that every detail is perfect and meets your exact requirements.

Proactive Cost Optimization

We work with you to optimize costs, ensuring that you get the best value for your custom foam parts without compromising on quality.

Multi-Packaging Capabilities

We can manage all of your packaging needs, offering solutions for your entire product line to simplify your sourcing process.

Precise Foam Inserts for Every Product

Our foam inserts are precision-engineered to perfectly fit your products, ensuring they are securely cushioned and protected from impact, whether in transit or on display.

Enhanced Branding with Custom Foam Inserts

Use custom foam inserts to not only protect but also enhance the visual appeal of your product packaging. Add color, logos, and branding to create a memorable unboxing experience.

Types of Foam Materials for Custom Inserts and Packaging

Add precision-crafted foam inserts to showcase and protect your products in style. Choose from a variety of foam types to suit your needs:

Polyethylene (PE) Foam
Polyurethane (PU) Foam
Memory Foam
Expanded Polystyrene (EPS)
Cross-Linked (PE) Foam
We manufacture foam inserts for all kinds of box packaging. Discuss your custom design and foam requirements.

Let Our Custom Foam Inserts Help Protect Your Assets.

Submit Your Custom DesiGn

Premium Foam Packaging

With custom foam packaging, your products will have the same premium look and feel upon arrival as when they were first packaged. Not only does it offer an elegant presentation, but it also provides exceptional protection from impacts and vibrations throughout the shipping journey. Choose custom foam parts for superior safety and style, making them the top choice for your packaging needs.

Start Customizing
Two custom foam inserts, one white and one black, designed to hold small items like vials and capsules. The white insert is placed inside a white box, while the black insert is on its own. Both inserts have various cutouts to securely hold the items.
Several custom foam inserts in different colors and sizes, designed to securely hold various products. Some inserts contain small glass vials. The inserts are arranged on a light surface.

Luxurious Feel of Unboxing

Elevate Your Brand with Custom Foam Inserts

Your product’s first impression matters. With our custom foam inserts for packaging, unboxing becomes more than opening a box—it’s an experience that speaks to quality, care, and attention to detail.

  • Premium Look & Feel: Our precision-engineered foam inserts are crafted to showcase your products beautifully, reinforcing their premium value.
  • Unmatched Protection: Combine elegance with functionality—our custom-cut foam keeps items secure while delivering a sleek, tailored presentation.
  • Create Lasting Impressions: Impress your customers with packaging that feels intentional and luxurious, setting your brand apart.

Make every unboxing moment count—because exceptional products deserve packaging that reflects their value.

Start Customizing

Custom Foam Inserts for Pelican Cases

Our custom foam design services for all custom foam inserts including the most popular product – pelican cases are renowned for their rugged durability, but the key to enhancing their protective capabilities lies in the custom foam inserts for Pelican cases.

Our custom foam inserts are designed to fit your Pelican case precisely, offering:

  • Impact Protection: Foam inserts provide shock absorption, minimizing the risk of damage from drops or rough handling.
  • Tailored Fit: Foam inserts are cut to the exact dimensions of your items, ensuring a secure fit that keeps your products in place.
  • Versatility: Whether you’re protecting sensitive electronics, medical devices, or valuable tools, our custom inserts are made to meet your specific needs.
  • Ease of Use: Easily remove and replace items with inserts designed for quick packing and unpacking, improving efficiency.
Start Customizing
Custom foam inserts for pelican cases by Custom Foam Parts.
Customized foam insert for cases

How We Create Your Perfect Foam Inserts

Consultation & Design

Discuss your needs with our experts for a tailored solution.

Prototyping & Feedback

We create custom designs and refine them based on your feedback.

Manufacturing & Quality Control

Our state-of-the-art techniques ensure high-quality production.

Delivery & Support

Enjoy timely delivery with continuous support for your packaging needs.

Key Features

  • âžšPrecision Engineering: Advanced cutting techniques guarantee exact dimensions and a flawless fit for each product.
  • âžšEco-Conscious Materials: Sustainable foam choices offer effective protection with reduced environmental impact.
  • âžšLightweight & Durable: Our foam is light yet sturdy, providing superior protection without added bulk.
  • âžšShock Absorption: High-quality foam absorbs impact to keep products safe during transit.
  • âžšCustomizable Designs: Foam inserts can be tailored to fit any product shape and size.
  • âžšMoisture Resistance: Protects products from moisture, ensuring they stay dry and secure.

Some of Our Custom Foam Inserts For Packaging

From electronics to retail products, our custom foam inserts are designed to meet the unique packaging needs of various industries, ensuring maximum protection and a perfect fit

A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
White Foam Packaging with Rectangular Cutouts
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
Black Hard Case with Foam Insert for a Firearm
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
Pink Foam Packaging with Multiple Compartments
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Custom Foam Inserts for Cosmetic Packaging
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
Foam Packaging Samples
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
Custom Foam Inserts for Medical Products
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Foam Corner Protector
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
Custom Foam Inserts for Product Packaging
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
EPE Foam Packaging with Cutouts
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
Custom Foam Inserts for Perfumes
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
Custom Foam Packaging for Electronic Device
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
Eco-friendly Packaging with Foam Insert
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Black Foam Packaging with Cutouts
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.
Acoustic Foam Panels
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.

What do our customers say?

Let’s Secure Your Products with the Best Foam Inserts on the Market – Perfect Fit, Guaranteed!

With 40+ years of experience and thousands of satisfied clients, we are here to help you with the perfect-fit custom foam inserts for packaging your products.

Request a Quote

Ready to enhance your packaging with our custom foam parts? Contact us today for a free quote. Our expert team is here to help you find the perfect solution tailored to your needs.

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Frequently Asked Questions

What are custom foam inserts for cases?
Custom foam inserts for cases are foam solutions designed to fit specific cases and securely hold items during transport.
Can I order custom foam inserts in bulk?
Yes, we offer custom foam inserts in bulk for large orders and businesses with high-volume packaging needs.
Do you offer custom foam inserts for Pelican cases?
Yes, we specialize in creating custom foam inserts that perfectly fit Pelican cases, providing reliable protection for your equipment.
Where can I find custom foam inserts for packaging in the USA?
We offer custom foam inserts for packaging in the USA, including wholesale options for bulk orders.
What are foam inserts for boxes?
Foam inserts for boxes are custom-cut foam pieces that provide cushioning and protection inside shipping boxes.
Do you offer custom polyethylene foam packaging?
Yes, we provide custom polyethylene foam packaging that offers excellent durability and protection for your items.
Can I order custom foam inserts for tool boxes?
Absolutely! We offer custom foam inserts tailored to fit tool boxes, ensuring your tools are securely organized and protected.
What are custom packaging inserts?
Custom packaging inserts are foam pieces designed to fit specific products within a box, providing extra protection during shipping and handling.
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