Welcome to Custom Foam Parts
Your #1 Source for High-Precision Custom Foam Inserts

When it comes to protecting your products, tools, equipment, or fragile items, there’s no room for compromise. At Custom Foam Parts, we specialize in crafting custom foam inserts tailored to your unique needs, delivering American-made quality, fast turnaround, and bulk pricing options all under one roof.

From electronics to aerospace, motorsports to wine packaging, our foam solutions are engineered with precision to elevate protection, brand presentation, and user experience. Whether you need inserts for shipping, display, storage, or heavy-duty industrial use, we’ve got you covered with fully customized solutions.

Get a Quote

Why Choose Custom Foam Parts?

  • Made in the USA – Proudly manufactured with quality, consistency, and care.
  • Precision CNC Cutting – Engineered to exact dimensions for a flawless fit.
  • Rapid Quotes & Bulk Discounts – Transparent pricing and scalable orders.
  • Free Design Support – Our experts guide you through foam selection and layout.
  • Durable & Customizable Materials – Choose from polyurethane, polyethylene, cross-linked foam, and more.
  • No Minimum Order Quantity – Start small, scale big.
Get a Quote Now!
An open black box with a foam insert. Inside, there are several small objects, including a rectangular device and a silver cube, neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

What Are Custom Foam Inserts?

Custom foam inserts are precision-cut foam layers designed to cradle and protect specific objects inside a case, box, drawer, or package. These inserts are made to order and tailored for the exact dimensions of your products — providing protection against shock, vibration, and impact during transport or storage.

Custom foam inserts not only improve product safety, but they also enhance visual presentation, brand perception, and user experience. Whether you’re shipping sensitive instruments, presenting a sales kit, or storing power tools, foam inserts ensure everything stays exactly where it belongs.

Submit Your Custom Design to Get Quote

Industries We Serve

We proudly serve a broad range of industries where quality packaging and product protection are essential. Each sector we support requires a unique blend of durability, aesthetics, and precision engineering — which we consistently deliver.

Electronics & Aerospace

Protect mission-critical instruments, delicate electronic components, and high-value aerospace tools from electrostatic discharge, shocks, and mechanical wear with our ESD-safe foam options for Electronics & Aerospace.

Automotive & Motorsports

Secure parts, assemblies, and high-performance equipment with rugged foam designed to absorb vibration and reduce transit damage in the most demanding environments.

Food & Beverage

Present gourmet products, beverages, and culinary tools in custom foam inserts designed for food-grade safety and brand elegance including wine bottle inserts for eCommerce or retail.

Consumer Products

Add a professional touch to your packaging with foam inserts that are as functional as they are stylish perfect for unboxing experiences and shelf appeal.

Tech & Electronics

Shield sensitive devices like laptops, tablets, and custom tech gear with high-precision foam inserts designed to prevent static buildup and impact during shipping.

Industrial & Hand Tools

Organize and protect valuable tools with dense foam inserts that ensure every item is secured, visible, and easy to access — perfect for tool drawers, Pelican cases, and storage systems.

Sales & Marketing Kits

Make your product pitch stand out with foam inserts that support high-end sample kits and presentations — built for aesthetics, practicality, and portability.

Wine Inserts

Secure bottles in transit or display them stylishly with custom-cut wine foam inserts that align with your branding and safeguard contents during shipment.

Consumer Electronics

From gaming devices to home automation systems, our foam protects delicate tech with sleek, brand-aligned presentation in retail or shipping cases.

Get Your Custom Foam Inserts Now!

Our Process: From Concept to Completion

We’ve streamlined the foam customization process so that ordering is easy, fast, and hassle-free.

Red circular icon with a white clipboard checklist, representing submission of requirements

Submit Your Requirements

Upload your drawings, product photos, or measurements. Don’t have them? No problem — we’ll guide you through it.
Positive Reviews

Get a Fast Quote

We provide a clear and detailed estimate, including pricing options for different foam types, finishes, and quantities.
Prototype & Approve

Prototype & Approve

You’ll receive a digital proof or sample (upon request) to ensure everything fits your expectations before production.
Timely Delivery

Manufacture & Deliver

We use high-precision cutting tools and expert craftsmanship to deliver inserts that are both functional and visually flawless.
Three foam inserts with various cutouts to hold small items. The inserts are brown and are sitting on a colorful, reflective surface.

Customization Options

Every product is different — and so are our inserts. We offer full flexibility when it comes to:

  • Size & Depth – Designed to fit snugly in your container of choice.
  • Color Options – Match your brand with standard or custom colors.
  • Foam Types – Choose from ESD-safe, anti-static, high-density, soft-touch, waterproof, and more.
  • Logo Branding – Add your logo for custom promotional kits or retail packaging.
  • Precision Cutouts – Laser, waterjet, and die-cut methods available.
Get a Quote Now

Testimonial

“Custom Foam Parts helped us revamp our product packaging for a major tech conference. Their design team was amazing, and our samples looked so professional — we landed a new client on the spot!”
— James M., Tech Marketing Manager

“We ordered foam inserts for over 10,000 tool kits last year. Not only was the turnaround time fast, but every piece was consistent and perfectly cut. Highly recommend!”
— Sarah R., Procurement Officer, Automotive Industry

“We ship fragile lab instruments globally and needed foam that could handle long hauls. Custom Foam Parts delivered exactly what we needed — no more breakage reports.”
— Dr. Alex K., Aerospace Manufacturing

Don’t Just Package Protect, Impress, and Win Business

There’s a reason why Custom Foam Parts is trusted by Fortune 500s and small businesses alike — we’re passionate about foam, and even more passionate about protecting what matters most to you.

Whether you’re launching a new product, organizing tools, preparing trade show samples, or simply upgrading your packaging game, we’re your reliable partner from concept to completion.

Ready to get started?

Click the button below to request a free quote — we respond within 24 hours!

Request a Quote Now
Customized foam insert for cases

Let’s Build Something Remarkable Together

With years of industry experience, state-of-the-art machinery, and a commitment to quality, we deliver not just Custom Foam Inserts — we deliver value. When you choose Custom Foam Parts, you’re choosing:

  • American craftsmanship
  • Engineering precision
  • Packaging that sells and protects
  • Unmatched flexibility

Take the first step toward better product protection and unforgettable presentation — your foam inserts start here.

Key Features

  • ➚Precision Engineering: Advanced cutting techniques guarantee exact dimensions and a flawless fit for each product.
  • ➚Eco-Conscious Materials: Sustainable foam choices offer effective protection with reduced environmental impact.
  • ➚Lightweight & Durable: Our foam is light yet sturdy, providing superior protection without added bulk.
  • ➚Shock Absorption: High-quality foam absorbs impact to keep products safe during transit.
  • ➚Customizable Designs: Foam inserts can be tailored to fit any product shape and size.
  • ➚Moisture Resistance: Protects products from moisture, ensuring they stay dry and secure.

Some of Our Custom-Manufactured Foam Inserts for Packaging

From electronics to retail products, our custom foam inserts are designed to meet the unique packaging needs of various industries, ensuring maximum protection and a perfect fit

A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
White Foam Packaging with Rectangular Cutouts
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
Black Hard Case with Foam Insert for a Firearm
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
Pink Foam Packaging with Multiple Compartments
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Custom Foam Inserts for Cosmetic Packaging
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
Foam Packaging Samples
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
Custom Foam Inserts for Medical Products
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Foam Corner Protector
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
Custom Foam Inserts for Product Packaging
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
EPE Foam Packaging with Cutouts
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
Custom Foam Inserts for Perfumes
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
Custom Foam Packaging for Electronic Device
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
Eco-friendly Packaging with Foam Insert
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Black Foam Packaging with Cutouts
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.
Acoustic Foam Panels
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.

Request a Quote

Ready to enhance your packaging with our custom foam parts? Contact us today for a free quote. Our expert team is here to help you find the perfect solution tailored to your needs.

Please enable JavaScript in your browser to complete this form.

Frequently Asked Questions

What’s the minimum order for custom foam inserts?
We have no minimum order quantity! Whether you need one prototype or thousands of pieces, we’ll meet your needs.
How long does it take to get my order?
Typical turnaround is 7–10 business days, but expedited options are available based on project scope.
Can you design foam for my existing case or box?
Absolutely. Just share the dimensions or a sample box, and we’ll create an insert to fit it perfectly.
What types of foam do you offer?
We offer polyurethane, polyethylene, ESD-safe, cross-linked, and anti-static foam, available in different densities and colors.
Do you ship outside the U.S.?
Yes! We support international shipping for many of our products. Contact us for specific freight options.
Scroll to Top