Custom Foam Inserts and Fabrication Services

40 Years of Expertise in Custom Foam Inserts, Foam Packaging Solutions, and DIY Foam Case Inserts

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Celebrating 40 Years of Providing Best-in-Class Services for Our Custom Foam Customers

As a leading manufacturing company, Amaron Industries LLC, the industrial holding company of Custom Foam Parts, brings over 40 years of experience in creating innovative and effective custom foam packaging solutions for your business. Whether you need custom cut foam inserts, foam inserts for packaging, or replacement foam inserts for protective cases, we have the expertise to meet your needs. When it comes to custom foam products, choose the manufacturer with decades of experience.

We offer a wide range of custom foam inserts and customizable foam inserts. Our warehouse is fully stocked, enabling us to quickly meet demand with our custom foam fabrication services. In a hurry? Our Rapid Response capabilities ensure your project stays on track. Unsure which product is best? No problem! Our team will help you choose the most suitable foam parts, whether it’s custom foam inserts for packaging or DIY foam case inserts. From there, our expert fabricators go to work, delivering your solution on time and within budget.

Use the form on this page to submit your questions, drawings, and contact information, and we’ll get in touch to discuss your custom foam packaging solution. Don’t settle for inferior packaging when you can have the most secure custom foam parts that protect your products from damage. Contact us today for a free quote or expert recommendations.

Protect Your Products, Deliver Confidence with Our Custom Foam Solutions.

Submit Your Custom Design

Custom foam insert or Custom foam shape made by CustomFoamParts ( a division of Amaron industries)

Some of Our Custom Foam Inserts for Packaging

Black foam packaging insert with cutouts, placed on a light speckled surface.
Pink foam packaging material with vertical rectangular slots for protective placement.
Black foam packaging material with curved edges and rectangular cutouts, placed on a speckled white surface.
White foam packaging insert with a curved cutout, placed on a dark surface.
A close-up of a white Styrofoam block shaped into an angular form with two distinct surfaces, placed on a speckled countertop.
Two black egg-crate foam panels on a light surface.
White foam packaging material with rectangular cutouts for secure item placement.
Black foam packaging insert with cutouts, placed on a light speckled surface.
Pink foam packaging material with vertical rectangular slots for protective placement.
Black foam packaging material with curved edges and rectangular cutouts, placed on a speckled white surface.
White foam packaging insert with a curved cutout, placed on a dark surface.
A close-up of a white Styrofoam block shaped into an angular form with two distinct surfaces, placed on a speckled countertop.
Two black egg-crate foam panels on a light surface.
White foam packaging material with rectangular cutouts for secure item placement.

CustomFoamParts can manufacture any kind of foam part.

Starting with your foam parts product, our design department will create a custom foam environment that surrounds your product with protection against shock and impact. Once we have designed the foam product prototype, it will undergo extensive testing.

We will design the foam packaging environment before selecting the final container. Our ability to think inside of the box is limited by the box itself, so we always appreciate the opportunity to help you select the box or container as well for a complete and integrated package.

Our foam design services include: Inertia Load Testing, Product Packaging Design, Prototype Cutting, Prototype Development. The beauty of custom foam fabrication is that we can mould it into any shape you might require. At a loss for a sound, secure packaging solution? Get in touch with Custom Foam Parts today for more information or to request a free quote.

A large foam block with multiple circular cutouts is being processed on a manufacturing machine. The block is composed of white foam with a pink layer in the middle.

Custom Foam Inserts for All Your Packaging Needs

Our expertise extends to working with clients in many industries over the last 40 years, including:


Automotive Manufacturing

Custom foam packaging for auto parts is a must when shipping either intricate pieces for the interior or heavy engine components. Whether your goal is reducing interior noise, increasing ride comfort, reducing weight, adding beauty, or… Learn More

A black custom foam insert with multiple compartments designed for automotive manufacturing, displayed against a red background.


Aerospace & Defense

Custom Foam Parts can meet your demands, no matter how high your standards. For aerospace and military applications, we offer foam inserts to military specs that package and protect aircraft and helicopter parts, munitions and other items… Learn More

Close-up of a specialized foam insert with a cut-out section, used for packaging aerospace and defense components, featuring a textured surface for shock absorption.


Electronics

Electronic products require greater care than other components. Our packaging solutions work to prevent static and vibrations that can impact delicate electronic components. By varying… Learn More

A close-up view of a technician's gloved hands assembling an electronic circuit board using a specialized tool, showcasing precision in electronics manufacturing.


Industrial

Packaging and material handling solutions that maximize protection and engineered components that improve performance and efficiency are the types of critical solutions Custom Foam Parts… Learn More

An industrial component securely encased in custom pink foam packaging, designed for safe transportation and protection against impacts.

Featured Foam Product Material

Three rolled-up yoga mats in purple, green, and blue, placed on a wooden floor.

Crosslink Foam

A small square piece of black dry fast foam with a porous, mesh-like structure.

Dri-Fast Foam

A hand pressing down on a piece of memory foam, showing an indentation that slowly recovers.

Memory Foam

Three rolls of neoprene foam standing and lying against a white background.

Neoprene Foam

A block of white expanded polystyrene foam shaped with a curved cutout, standing on a floor with a patterned surface.

Polystyrene Foam

A black foam sheet supported by two white foam corner protectors against a red background.

Foam Corners

  • Neoprene Foam
  • Polyester Fiber Foam
  • Open Foam Polyester Foam
  • Polyethylene Plank
  • Polyethylene Rolls
  • Polyurethane (Viscoelastic) Foam
  • Structural Foam
  • Vinyl Nitrile Foam

Let Our Custom Foam Inserts Help Protect Your Assets.

Submit Your Custom DesiGn

Custom Foam Products Delivers World-Class Service and Innovation in a Box

We understand your business, because we are in business, too. We know what you need to get it done, and we know how to get it done -no matter how demanding the solutions you require. We have created custom foam products for:

  • Insulation
  • Seals
  • Gaskets
  • Sound Management
  • Cushioning
  • Support
  • Protection

… and we can create whatever you need, too. Whatever your goals – Custom Foam Parts will help them take shape.
We are known worldwide for our fair and ethical business practices; our reliability; and our commitment to customer service.

What do our customers say?

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Frequently Asked Questions

1. What types of custom foam products can you manufacture?

Custom Foam Parts can manufacture a wide range of custom foam products tailored to your needs. You just need to submit your design and we can deliver any custom shape in any quantity.

2. How do you ensure effective protection for products?

We conduct extensive testing and design custom foam environments to protect your items from shock and impact, selecting suitable containers for integrated packaging.

3. What’s the turnaround time, and can you handle rush orders?

Turnaround time varies by order complexity and quantity. We offer Rapid Response for rush orders, aiming to meet your deadlines. Contact us for specifics.

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