Custom Foam Box Inserts

Secure your products with precision-crafted foam inserts. Give them the premium protection and presentation they deserve.

Get Your Custom Foam Inserts Today

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Transform Your Box Packaging with Our Custom Foam Parts

We create custom lightweight, impact-absorbing foam inserts that enhance product presentation and ensure maximum safety. Submit your design today, and let us provide tailored foam solutions to meet your unique packaging needs.

An open black box with a foam insert. Inside, there are several small objects, including a rectangular device and a silver cube, neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

As a leading manufacturing company in United States, Amaron Industries LLC, the parent company of Custom Foam Parts, brings over 40+ years of experience in creating innovative and effective custom foam packaging solutions for your business.

Whether you need custom cut foam inserts, foam inserts for product packaging, custom foam inserts for tool boxes, or replacement foam inserts for protective cases, we have the expertise to meet your needs. When it comes to custom foam products, choose the manufacturer with decades of experience. We can handle any quantity efficiently with great quality and professionalism. No matter the size of your order, you can count on us to get it done right with care and professionalism.

Submit Your Custom Design to Get Quote

Industries We Serve

Our custom foam inserts and foam parts provide tailored packaging solutions across a wide range of industries. We understand the unique needs of each sector and offer high-quality, precision-engineered foam solutions to meet those demands.

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Electronics

Protect sensitive components and devices from static damage, impacts, and vibrations with custom ESD foam and other protective foam solutions.

An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.

Weapons

Protect high-value and delicate weapon components with custom foam parts designed for extreme durability and safety during transport.

A collection of custom foam inserts in different colors and sizes, designed to securely hold various products. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items like cosmetics, watches, and other small objects.

Food & Beverage

From fragile bottles to specialty items, our foam inserts for packaging help ensure the safe and efficient delivery of food and beverages.

A collection of custom foam inserts in various colors and sizes, designed to securely hold cosmetic products like lipstick, foundation, and serum. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products.

Consumer Goods

Enhance your product presentation while providing secure packaging for items like jewelry, cosmetics, and other luxury goods with custom foam inserts that reflect your brand’s quality.

Two custom foam inserts, one white and one black, designed to hold small items like vials and capsules. The white insert is placed inside a white box, while the black insert is on its own. Both inserts have various cutouts to securely hold the items.

Health & Medical

Ensure the safe transport of delicate medical equipment, instruments, and pharmaceuticals with custom foam inserts designed for hygiene and protection.

A close-up of a foam insert with various small parts. The insert has multiple compartments, each holding a different component. The parts are mostly black and gray, with a few blue ones. The insert is half pink and half gray.

Automotive

Keep automotive parts safe during shipping and storage with foam packaging solutions that offer superior shock absorption and custom fit.

An open black box with a foam insert. Inside, there are various tech accessories, including a small camera, a battery pack, and other small items. The accessories are neatly placed in the designated cutouts of the foam. The box is resting on a light gray surface with a soft shadow from the sunlight.

Tech

Store and ship tech parts with custom foam inserts that provide structural support and protection against bumps and damage.

Craft Your Unique Foam Packaging Insert

Make your packaging stand out with custom foam inserts that are as unique as your product. Explore our materials and finishes below:

  • Polyurethane (PU): Lightweight and flexible for general use.
  • Expanded Polyethylene (EPE): Recyclable and durable, providing excellent protection.
  • EVA Foam: High-density for enhanced cushioning and support, ideal for fragile or luxury items.
  • ESD Foam: Anti-static foam, perfect for electronics and sensitive components.
  • Flocking: Soft velvety finish for a premium feel.
  • Paperboard Lamination: Adds extra durability with a smooth, printed surface.
  • Recyclable & Biodegradable Options: Eco-friendly materials to reduce your environmental footprint.
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
Three foam inserts with various cutouts to hold small items. The inserts are brown and are sitting on a colorful, reflective surface.

Top-Notch Packaging Production!

Whether you need custom cut foam inserts, foam inserts for product packaging, custom foam inserts for tool boxes, or replacement foam inserts for protective cases, we have the expertise to meet your needs.

Get a Customized Quote Now →

Best Custom Foam Box Inserts for Shipping & Packaging: Here’s Why You Should Choose Us!

We provide a comprehensive range of custom foam inserts and packaging solutions tailored for shipping and protection.

Custom Sizing

Our Custom foam inserts are available in various sizes and shapes to perfectly fit your products.

Multi Packaging Options

Choose from a variety of packaging solutions to meet your specific shipping needs.

Managed Manufacturing

Our streamlined manufacturing process ensures high-quality production and timely delivery.

Hassle-Free Process

We simplify the ordering process, making it easy for you to get the custom solutions you need.

Our Promise

We are committed to providing superior quality and exceptional service for all your custom foam packaging needs.

Custom Foam Parts for Every Need

Our custom foam parts provide the perfect solution for protecting your products, no matter the challenge. With tailored foam inserts, your items are securely cushioned and presented in style.

Expert Support

Our team of specialists is ready to assist you in selecting the ideal foam solution for your products. Whether you’re looking for foam inserts for fragile items or need custom packaging for shipping.

End-to-End Solutions

From design to delivery, we manage the entire process. Our team ensures that your custom foam parts are manufactured to perfection and delivered on time.

Custom Sizing

Fully control the size and fit of your foam parts. Tailored to match your product’s shape and size, ensuring a snug and secure fit.

Our Promise

We’re committed to providing the highest quality custom foam parts. Every part is carefully crafted to guarantee the protection and presentation your products deserve.

Wide Range of Materials

We offer a variety of materials, including Polyurethane (PU), EPE, EVA, and ESD foam—each designed to meet the specific needs of your products.

Professional Design Services

Our expert design team can assist in creating foam parts that elevate both the safety and appearance of your products, ensuring a flawless unboxing experience.

Managed Manufacturing

We handle the production process from start to finish. Our stringent quality control measures ensure your foam parts meet the highest standards.

Seamless Logistics

Trust us to manage the logistics of delivering your custom foam parts. We ensure quick turnaround times and cost-effective shipping.

Sustainability

We offer eco-friendly options that allow you to reduce your environmental impact while maintaining the quality and performance of your foam parts.

Rigorous Proofing

Every custom foam part undergoes a meticulous proofing process before production. We ensure that every detail is perfect and meets your exact requirements.

Proactive Cost Optimization

We work with you to optimize costs, ensuring that you get the best value for your custom foam parts without compromising on quality.

Multi-Packaging Capabilities

We can manage all of your packaging needs, offering solutions for your entire product line to simplify your sourcing process.

Precise Foam Inserts for Every Product

Our foam inserts are precision-engineered to perfectly fit your products, ensuring they are securely cushioned and protected from impact, whether in transit or on display.

Enhanced Branding with Custom Foam Inserts

Use custom foam inserts to not only protect but also enhance the visual appeal of your product packaging. Add color, logos, and branding to create a memorable unboxing experience.

Types of Foam Materials for Custom Inserts and Packaging

Add precision-crafted foam inserts to showcase and protect your products in style. Choose from a variety of foam types to suit your needs:

Polyethylene (PE) Foam
Polyurethane (PU) Foam
Memory Foam
Expanded Polystyrene (EPS)
Cross-Linked PE Foam
We manufacture foam inserts for all kinds of box packaging. Discuss your custom design and foam requirements.

Let Our Custom Foam Inserts Help Protect Your Assets.

Submit Your Custom DesiGn

Premium Foam Packaging

Perfect Protection, Exceptional Presentation

With custom foam packaging, your products will have the same premium look and feel upon arrival as when they were first packaged. Not only does it offer an elegant presentation, but it also provides exceptional protection from impacts and vibrations throughout the shipping journey. Choose custom foam parts for superior safety and style, making them the top choice for your packaging needs.

Start Customizing
Two custom foam inserts, one white and one black, designed to hold small items like vials and capsules. The white insert is placed inside a white box, while the black insert is on its own. Both inserts have various cutouts to securely hold the items.
Several custom foam inserts in different colors and sizes, designed to securely hold various products. Some inserts contain small glass vials. The inserts are arranged on a light surface.

Sophisticated Unboxing Experience

Packaging does more than just protect—it sets the tone for your product’s journey. Custom foam inserts are a powerful tool in creating a sense of luxury, reinforcing the quality of your brand. They provide a professional, high-end feel that reflects your attention to detail, combining aesthetic appeal with the security your products deserve. Add a touch of sophistication and protection with custom foam parts.

Start Customizing
A collection of green foam inserts in various shades, designed to hold different products. The inserts have cutouts to securely hold bottles and other items. The inserts are arranged on a light green surface.

How it Works?

Consultation

Start with a consultation where we discuss your project requirements and objectives.

Design & Prototype

Our team will create a design and prototype based on your specifications for your approval.

Production

Upon approval, we move into production while maintaining strict quality control throughout the process.

Timely Delivery

We ensure that your custom foam inserts are delivered on time, ready for use.

Key Features

  • ➚Precision Engineering: Advanced cutting techniques guarantee exact dimensions and a flawless fit for each product.
  • ➚Eco-Conscious Materials: Sustainable foam choices offer effective protection with reduced environmental impact.
  • ➚Lightweight & Durable: Our foam is light yet sturdy, providing superior protection without added bulk.
  • ➚Shock Absorption: High-quality foam absorbs impact to keep products safe during transit.
  • ➚Customizable Designs: Foam inserts can be tailored to fit any product shape and size.
  • ➚Moisture Resistance: Protects products from moisture, ensuring they stay dry and secure.

Some of Our Custom Foam Inserts For Packaging

From electronics to retail products, our custom foam inserts are designed to meet the unique packaging needs of various industries, ensuring maximum protection and a perfect fit

A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
White Foam Packaging with Rectangular Cutouts
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
Black Hard Case with Foam Insert for a Firearm
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
Pink Foam Packaging with Multiple Compartments
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Custom Foam Inserts for Cosmetic Packaging
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
Foam Packaging Samples
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
Custom Foam Inserts for Medical Products
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Foam Corner Protector
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
Custom Foam Inserts for Product Packaging
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
EPE Foam Packaging with Cutouts
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
Custom Foam Inserts for Perfumes
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
Custom Foam Packaging for Electronic Device
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
Eco-friendly Packaging with Foam Insert
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Black Foam Packaging with Cutouts
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.
Acoustic Foam Panels
A white foam packaging container with two rectangular cutouts, designed to securely hold and protect a specific item.
An open black hard case with a custom foam insert designed to hold a firearm. The firearm is securely placed in the foam cutouts.
A pink foam packaging tray with multiple rectangular compartments, ideal for storing and protecting small items.
A collection of custom foam inserts in various colors, designed to securely hold cosmetic products like foundation, lipstick, and blush. The inserts are arranged in different boxes, showcasing how they can be used to package and protect beauty products. The brand name "SALLIFE" is visible on one of the boxes.
Various foam packaging samples, including rectangular blocks, cylinders, and cubes with different heights and patterns, displayed on a table.
A collection of custom foam inserts in different colors and sizes, designed to securely hold various products like bottles and tubes. The inserts are arranged in different boxes, showcasing how they can be used to package and protect items.
A white foam corner protector shaped like an inverted "V" to protect corners from damage during shipping or handling.
Three open boxes with custom foam inserts, each in a different color (black, green, and light green). The inserts have various cutouts to securely hold different cosmetic products like bottles and tubes. The boxes are arranged on a light blue surface.
A piece of white EPE foam packaging with a circular cutout and a flap folded over the top.
A collection of custom foam inserts in black and green. The inserts have various cutouts to securely hold different products, such as bottles and tubes. Some of the inserts are empty, while others contain products. The inserts are arranged on a light surface.
A custom-cut foam packaging tray with multiple compartments and cutouts designed to fit and protect an electronic device.
A cardboard box with a foam insert, containing a small glass bottle and other items. The box is open, revealing the contents. A green box and a small branch with leaves are also visible in the background.
A black foam packaging container with multiple cutouts designed to fit and protect a specific item.
Two black acoustic foam panels with different patterns, one with a pyramid shape and the other with a honeycomb shape.

What do our customers say?

Request a Quote

Ready to enhance your packaging with our custom foam parts? Contact us today for a free quote. Our expert team is here to help you find the perfect solution tailored to your needs.

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Frequently Asked Questions

What are custom foam parts used for?
Custom foam parts are designed to provide protection and cushioning for a variety of products, including electronics, fragile items, and luxury goods. They are typically used for packaging, shipping, and storing items to prevent damage during transit or handling.
How do I know which foam type is best for my product?
Choosing the right foam material depends on the type of product you’re packaging. For fragile items, high-density EVA foam or ESD foam may be best, while EPE foam is ideal for lighter, more durable products. Consulting with an expert team can help determine the best foam solution based on your needs.
Can I customize the color and shape of my foam parts?
Yes! Custom foam parts can be made in a variety of shapes, sizes, and colors. Whether you need intricate cuts or a specific color to match your branding, they can be tailored to meet your exact requirements.
How thick should my foam parts be for optimal protection?
The thickness of your foam parts depends on the fragility and size of your product. Thicker foam offers more protection against impacts, while thinner foam can be used for lighter items that require less cushioning. An expert team can guide you in selecting the right thickness based on your product’s needs.
Are your custom foam parts eco-friendly?
Yes, eco-friendly options are available, including recyclable and biodegradable foam materials. These options help reduce environmental impact while still providing high-quality protection for your products.
Can I order small quantities of custom foam parts?
Yes, both small and large orders are accommodated. Whether you need a few custom foam parts or a large batch for mass production, solutions can be tailored to fit your needs.
What is the lead time for custom foam parts?
Lead times vary depending on the complexity and quantity of your order. Typically, custom foam parts can be delivered within 7-14 days.
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