Why Choose Custom Foam Inserts?
When it comes to safeguarding valuable items during shipping, storage, or presentation, off-the-shelf solutions just don’t cut it. That’s where custom foam solutions in Kansas make the difference. These inserts are designed to fit your products perfectly, reducing movement, absorbing shock, and enhancing product presentation.
Key Benefits of Custom Foam Inserts:
- Enhanced protection from shocks, vibrations, and impacts
- Improved organization and inventory management
- Brand presentation and customer unboxing experience
- Tailored fit for irregularly shaped items
- Reusable and long-lasting, offering cost savings over time
Whether you’re in manufacturing, medical, aerospace, or retail, our custom foam parts in Kansas are built to match your unique needs.
Industries We Serve Across Kansas
At Custom Foam Parts, our foam inserts are trusted by a wide range of industries throughout Kansas. From startups to large-scale enterprises, our solutions are designed to add value and protection to your operations.
Key Industries We Serve:
Delicate tools and surgical kits need secure handling.
Shield sensitive devices from static and impact.
Deliver a professional look and protective casing.
Keep mechanical parts safe in transit.
Secure storage for weapons, optics, and gear.
Organized storage for hand tools, power tools, and more.
Our foam inserts for packaging in Kansas help businesses reduce breakage rates, boost branding, and create a polished impression.
Types of Custom Foam Inserts Available
We provide a wide variety of materials and cutting techniques to produce premium custom foam inserts in Kansas, tailored for performance and precision.
EVA Foam Inserts Kansas
EVA (Ethylene Vinyl Acetate) is known for its durability and resilience. It’s ideal for cases that require a firm but lightweight insert, such as in electronics or protective tool kits.
Benefits:
- Rigid and long-lasting
- Moisture-resistant
- Available in multiple colors
- Excellent shock absorption
PU Foam Inserts Kansas
PU (Polyurethane) foam is softer and better for cushioning delicate items. Commonly used for display cases or packaging fragile items like cameras, lenses, and instruments.
Benefits:
- Soft and flexible
- Ideal for lightweight and fragile objects
- Open-cell structure allows for airflow
Die-Cut Foam Inserts Kansas
When precision matters, die-cut foam delivers consistent and sharp results. These inserts are ideal for high-volume packaging or tool control systems where exact fit matters.
Benefits:
- Uniform repeatability
- Sharp edges and tight tolerances
- Suitable for complex shapes
High-Quality Foam Inserts – Materials We Offer:
- Polyethylene (PE)
- EVA
- PU
- Anti-static foam
- Cross-linked foam

Our foam types vary in density, thickness, and firmness to suit your requirements. Let our experts help you choose the right one.
Custom Foam Cutting in Kansas – Precision & Performance
Our facility is equipped with advanced custom foam cutting technology in Kansas to produce inserts that meet exacting standards. We offer:
- CNC Routing
- Laser Cutting
- Waterjet Cutting
- Die Cutting
No matter the complexity of your product design, we can craft inserts to match. From a single prototype to bulk production runs, we deliver consistent, clean, and high-performing foam solutions.

Why Choose Custom Foam Parts Kansas?
We aren’t just a foam supplier—we are your custom packaging partner in Kansas. Businesses across the state rely on our expertise, speed, and dedication to quality.
What Sets Us Apart:
Get design guidance and foam selection support.
We prioritize efficiency without sacrificing quality.
No matter where you are in Kansas, we deliver.
Competitive rates with no compromise on quality.
We work until you’re fully satisfied.
When you need custom foam parts in Kansas, trust a team that understands your local industry and delivers tailored results.
Protective Foam Inserts for Maximum Security
Shipping expensive or fragile products? Our protective foam inserts in Kansas are engineered to provide a custom-fit cradle for each item, reducing shock, vibration, and abrasion.
We offer custom solutions for:
- Flight cases
- Product sample kits
- Toolboxes and equipment cases
- Retail display trays
- Shipping containers
Protection isn’t optional—it’s essential. Choose from our range of high-quality foam inserts and give your products the care they deserve.
Easy Customization & Ordering Process
Our simple, efficient ordering process ensures you get exactly what you need without the stress.
Step-by-Step Process:
Need help at any step? Our support team is ready to walk you through the process.
Serving All Major Cities in Kansas
Wherever you’re located, we bring custom foam inserts in Kansas directly to your doorstep, including:
We proudly serve both urban and rural areas, offering tailored foam solutions with fast turnaround times.
Ready to Get Started?
If you’re looking for custom foam inserts in Kansas that deliver precision, protection, and professionalism—look no further than Custom Foam Parts. Our foam solutions help you elevate your packaging, reduce damage, and enhance your brand’s presentation.
Frequently Asked Questions
What types of foam do you offer for custom inserts?
We offer a wide range of foam types including EVA, PU, PE, anti-static, and die-cut foam depending on your needs.
Can I order a single custom foam insert?
Yes! We handle both small and large orders—perfect for prototyping or limited-run packaging.
How long does the production process take?
Most custom orders are completed and shipped within 5–10 business days, depending on complexity and quantity.
Can I get a quote before placing an order?
Absolutely. Use our “Request a Quote” form and we’ll provide a free estimate tailored to your project.
What is the difference between EVA and PU foam?
EVA foam is rigid and ideal for heavy-duty use, while PU is soft and best suited for fragile or lightweight items.