Why Choose Custom Foam Inserts?
Custom foam inserts are engineered to safeguard your products from impacts, moisture, and wear during handling. Unlike generic packaging solutions, custom inserts are specifically designed for your products—enhancing protection, branding, and customer experience.
- Superior Protection: Minimize damage during transit with tailored cushioning.
- Product Organization: Keep items sorted, aligned, and easy to access.
- Professional Appearance: Enhance unboxing experience with a polished layout.
- Cost Efficiency: Reduce returns, replacements, and packaging waste.
Industries We Serve in New York
New York’s diverse economy requires custom packaging for a wide variety of sectors. At Custom Foam Parts New York, we proudly provide solutions for industries including:
- Electronics
- Medical Equipment
- Aerospace and Defense
- Automotive
- Retail and E-commerce
- Industrial Tools
- Photography and Film
- Luxury Goods
Whether you’re shipping sensitive electronics in NYC or displaying jewelry in the Hamptons, our Protective Foam Inserts in New York are built for your industry.

Types of Foam Inserts Available
We offer a wide range of foam materials to suit specific applications. Below are our most popular types:

🔹 EVA Foam Inserts in New York
EVA (Ethylene-Vinyl Acetate) foam is known for its durability, flexibility, and resistance to impact. It’s ideal for applications where both protection and a clean finish are required.
Common Uses:
- Electronics
- Sports equipment
- Luxury packaging
🔹 PU Foam Inserts in New York
PU (Polyurethane) foam offers excellent cushioning properties and is often used for fragile or irregular-shaped items. It’s lightweight and great for absorbing shock.
Common Uses:
- Medical devices
- Tools and instruments
- Consumer products
🔹 Die-Cut Foam Inserts in New York
Die-cutting allows for intricate shapes to be cut into the foam, offering a clean and precise layout for multiple components. It’s ideal for tool kits, instrument cases, and electronics.
Advantages:
- Reproducible at scale
- Consistent and neat layout
- Cost-effective for large runs
Custom Foam Solutions New York: Our Process
We take pride in offering fully tailored Custom Foam Solutions in New York, designed around your specific needs. Here’s how we do it:

Step 1: Consultation & Requirements Gathering
Our experts work closely with you to understand your product dimensions, usage, and protection goals.
Step 2: Design & Engineering
We use 3D modeling and CAD software to create an insert layout that ensures optimal fit, organization, and durability.
Step 3: Material Selection
We help you choose the ideal foam type—whether it’s EVA, PU, XLPE, or anti-static foam—based on your industry and product sensitivity.
Step 4: Prototyping & Testing
We create a prototype so you can test fit, functionality, and aesthetics before full production.
Step 5: Final Production
Once approved, we move into production using advanced Custom Foam Cutting techniques including CNC, laser, and die-cutting.Foam Inserts for Packaging New York
Shipping fragile items? Don’t rely on bubble wrap or packing peanuts. Our Foam Inserts for Packaging in New York ensure every item is locked into place and protected from all angles.
Applications Include:
- B2B and B2C shipping
- Subscription boxes
- Gift packaging
- Trade show materials
With us, you can scale confidently knowing your products will arrive in perfect condition.


Custom Foam Cutting New York
No two products are the same. That’s why we offer Custom Foam Cutting in New York using state-of-the-art equipment to deliver perfect fit and clean edges every time.
- CNC Routing
- Waterjet Cutting
- Laser Cutting
- Die Cutting
Whether it’s one item or one thousand, we guarantee consistency and precision.
Protective Foam Inserts New York: Built for Impact
If your items are exposed to rough handling, vibration, or temperature changes, our Protective Foam Inserts in New York are engineered to absorb shocks and resist moisture, dust, and corrosion.
Ideal For:
- Military-grade equipment
- Medical diagnostic kits
- Production Begins: After approval
- Automotive and industrial parts
Need help choosing materials? Our team is ready to assist.

Sustainability Matters: Eco-Friendly Foam Solutions

New York businesses are increasingly eco-conscious. At Custom Foam Parts, we offer environmentally friendly foam options, including:
- Recyclable foam
- Bio-based materials
- Minimal waste production methods
We’re committed to reducing environmental impact without compromising quality
Why Choose Custom Foam Parts in New York?
Here’s why businesses across New York—from Long Island to Albany—choose us:
- Locally trusted experts
- Fast turnaround times
- Low minimum order quantities
- Design-to-delivery service
- Competitive pricing
We’re not just a supplier—we’re your foam packaging partner.
Serving All of New York
Wherever you are in New York, our team is ready to deliver high-quality, custom foam solutions right to your door.
Get Started with Custom Foam Inserts in New York
Don’t settle for off-the-shelf packaging that puts your products at risk. With Custom Foam Parts in New York, you get tailored, reliable, and high-quality foam inserts that do more than just protect—they perform.
Contact us today to get a free consultation and quote. Let’s design the perfect foam insert solution for your business.
Frequently Asked Questions
What types of foam do you offer?
We offer EVA, PU, XLPE, cross-linked PE, anti-static, and recycled foams to suit every industry.
Do you offer custom branding?
Yes! We can add logos, colors, and labels for a fully branded packaging experience.
What’s the lead time for delivery in New York?
Most projects take 5–10 business days, depending on complexity and quantity.
Can I order a prototype before full production?
Absolutely. We always recommend prototyping to ensure you’re happy with the fit and design.
What file types do you accept for designs?
We accept CAD files, PDFs, and even physical samples for reverse engineering.