• Custom Foam Parts Division
  • P.O. Box 691950 Houston, TX 77269-1950
  • 888-444-8214

Custom Polyethylene Foam Packaging Solution

Custom Foam Packaging SolutionsCustom Foam Parts specializes in designing and manufacturing custom foam packaging solutions that fit your shipping boxes perfectly. Our design team will take into consideration your specific requirements to design a solution that meets your protection needs.

When designing your custom foam packing solution, we focus on the elements that offer lightweight cushioning, optimum protection, workable innovation, and cleanliness. In short, we design custom foam packing for you that will make you proud.

Whether you need protective packages, insulated containers, boxes, or corner protectors, Custom Foam Parts can help you create the perfect custom foam packaging solution.

Over the years, we have provided custom foam parts for a variety of industries, thanks to our state-of-the-art skills and equipment. See our industrial custom foam packaging page.

Some Samples Custom Packing Foam Solutions:

Laptop custom packing foam

Laptop custom packing foam
Glassware Custom Packing foam

Glassware Custom Packing foam
Camera Custom packing foam

Camera Custom packing foam
Sculpture custom packing foam

Sculpture custom packing foam


While we use a large variety of foams, the most common packaging foam types include:

  • Expanded polystyrene foam
  • Extruded and laminated polyethylene foam
  • Ether
  • Ester
  • Graft polyurethane foam
  • Anti-static foam
  • And convoluted foam.

Speak to our custom foam packaging designers about the type of foam that would suit your needs best.

Custom Foam Packing Design Process

No two custom foam packing projects are quite the same, which is why we take our time to understand our client needs perfectly.  When you need to have custom foam packaging inserts, it is important to choose the proper foam and the right cutting method. Custom Foam Parts can assist you with the process. We will prioritize your needs and the requirements of your packaging to help you make the best decision based on:

  • Aesthetics,
  • Durability,
  • Performance,
  • And cost.

We will take our time to discuss your specific needs and challenges, based on your existing packaging. By carefully evaluating your existing packaging and the project specifications, we can select the appropriate foam padding materials and fine-turn-in-the-box packaging elements, such as foam end caps.

Once your custom foam packaging inserts have been designed, we will feed them to one of our cutters (computer-controlled precision cutting machines), which may be one of the following cutting methods:

  • CNC Cutting
  • Die-Cutting
  • Hot Wire Cutting
  • Saw Cutting

As the leading designer and manufacturer of custom foam inserts, you can rely on Custom Foam Parts to supply foam inserts cut to military specifications, and to custom cut foam inserts as well as to offer replacement foam inserts for protective cases. Contact Custom Foam Parts today to find out how we can help you create the perfect custom foam packing inserts.